Modular Spreader Beams

DNV-ST-0378 Heavy Lift Modular Lifting Beams for Offshore & Global Projects

dnv

DNV-Type Approval

Our core range holds DNV Type Approval to the DNV-ST-0378 standard, pre-approving our beams for use on DNV-classed offshore vessels and demanding marine projects worldwide.

BS EN 1090 Certification

BS EN 1090 Certification

We are accredited to BS EN 1090-2 Execution Class 3, ensuring our structural steel components meet the highest European manufacturing and quality control standards.

CE marking

CE and UKCA Marking

Our Multisec products are fully certified and supplied with CE and UKCA marking, demonstrating total compliance with all relevant UK and European health, safety, and environmental protection legislation.

Multisec Modular Spreader Beams

Multisec modular spreader beams are engineered heavy lift below-the-hook lifting solutions designed for offshore wind, marine, infrastructure and heavy industrial applications worldwide.

As a UK manufacturer supplying globally, Multisec designs and manufactures modular lifting beam systems built in accordance with DNV-ST-0378 and BS EN 13155. Our systems provide configurable spans, high working load limits and full certification packages for demanding offshore and heavy engineering environments.

Modular spreader beam systems offer a flexible, cost-efficient alternative to fixed spreader beams — enabling contractors and engineers to adapt lifting configurations safely across multiple projects without the need for numerous dedicated beams.

Multisec Modular Spreader Beams in Action

Contact our sales team on for a quote and expert advice on the best lifting solution for your needs.

The Modular Spreader Beams Range

The modular design allows for effortless scaling. By selecting the appropriate end units and combining them with modular struts, you can achieve the precise span required for your lift. Select a model below to find the specific model required for your project capacity:

Up to 13T WLL at 5.75m /
Up to 7.75m at lower capacity

Up to 25T WLL at 7.25m /
Up to 9.25m at lower capacity

Up to 50T WLL at 9.5m /
Up to 12m at lower capacity

Up to 75T WLL at 12m /
Up to 15m at lower capacity

Up to 110T WLL at 12m /
Up to 18m at lower capacity

Up to 170T WLL at 14.5m /
Up to 19.5m at lower capacity

Up to 250T WLL at 15.5m /
Up to 22m at lower capacity

Can't find the size you need?

Contact Us for Custom & Bespoke Design solutions information

Get a Quote

If you require a heavy lift modular spreader beam built in accordance with DNV-ST-0378 for offshore or industrial applications, contact Multisec today.

Our engineering team can assist with configuration, certification and project-specific requirements worldwide.

 Call our sales team on +44 (0)1642 240 672 or fill in the form below for a quote and expert advice on the best lifting solution for your needs. 

Spreader Beam Technical Guidance

A modular spreader beam is a configurable lifting beam system composed of interchangeable struts, end units, drop links and high-strength pinned connections.

Unlike fixed-length spreader beams, modular systems allow engineers to adjust span and configuration by combining different strut lengths within the same core system. This provides:

  • Greater operational flexibility

  • Reduced capital expenditure

  • Lower transport and storage requirements

  • Multi-project adaptability

Spreader beams operate primarily in compression, distributing load forces through top slings into compression members rather than bending like traditional lifting beams. Modular lifting beam systems optimise this principle while maintaining certified working load limits across multiple span configurations.

For offshore and heavy lift contractors managing varied projects, modular spreader beams significantly reduce equipment duplication while maintaining structural integrity and certification compliance.

Modular spreader beams provide significant operational and commercial advantages over fixed beams.

FeatureModular Spreader BeamFixed Spreader Beam
Adjustable span
Multi-project useLimited
Reduced equipment inventory
Lower transport cost
Offshore DNV configurationProject dependent

Key Advantages:

Adjustable Span Capability
Interchangeable struts allow engineers to configure the beam to suit different load geometries.

Reduced Capital Investment
One modular system can replace multiple fixed beams.

Improved Logistics Efficiency
Modular components are easier to transport and store.

Engineered for Heavy Lift
Designed for high working load limits across industrial and offshore environments.

For organisations operating in offshore wind, marine construction or heavy infrastructure sectors, modular systems deliver long-term cost and operational benefits.

Multisec modular spreader beams are engineered and manufactured in accordance with DNV-ST-0378, the recognised offshore and platform lifting appliance standard.

DNV-ST-0378 governs:

  • Structural design requirements

  • Material selection and traceability

  • Fabrication controls

  • Testing and proof load verification

  • Documentation and certification

Compliance with DNV-ST-0378 ensures that lifting equipment is suitable for offshore and high-consequence heavy lift environments where safety, traceability and reliability are critical.

For offshore wind, marine and energy projects, DNV compliance is often a project requirement. Multisec modular lifting beams can be supplied with:

  • Engineering calculations

  • Material certificates

  • Proof load test certificates

  • Inspection documentation

  • Project-specific technical files

This level of documentation and compliance reinforces Multisec’s position as a trusted modular spreader beam manufacturer for offshore lifting applications worldwide. The DNV-ST-0378 Lifting Equipment Standard ia explained here

Multisec modular spreader beams are available across a broad range of capacities and spans, designed to meet heavy lift requirements.

Typical capabilities include:

  • Working Load Limits ranging from low-capacity systems to high-capacity heavy lift configurations

  • Extended span options suitable for monopiles, transition pieces and large structural components

  • Engineered lifting lug configurations

  • High-strength pinned modular connections

  • Corrosion protection suitable for offshore environments

  • Proof load testing prior to supply

Each system is supported by detailed engineering calculations to ensure compliance with applicable lifting standards and project requirements.

Offshore Wind Installation

Modular spreader beams are widely used for:

  • Monopile lifting

  • Transition piece installation

  • Nacelle and hub handling

  • Blade lifting operations

The adjustable span capability makes modular systems ideal for evolving offshore wind project requirements.

Substation & Jacket Installation

Offshore substations and jacket structures require high-capacity, certified lifting solutions. Modular spreader beams provide reliable compression-based load distribution with documented compliance.

Infrastructure & Bridge Projects

Heavy infrastructure and bridge construction projects benefit from modular systems where repeated heavy lifts with varying spans are required.

Marine & Port Load-Out

In port and quayside operations, modular spreader beams are used for:

  • Heavy fabrication load-out

  • Vessel component handling

  • Structural module lifting

Their configurable design allows adaptation to varying load geometries without new equipment procurement.

As a modular spreader beam manufacturer, Multisec provides comprehensive engineering and certification support.

All modular lifting beam systems can be supplied with:

  • Structural design calculations

  • DNV-ST-0378 compliance documentation

  • BS EN 13155 design references

  • Proof load testing certificates

  • Full material traceability

Our engineering team supports clients from specification stage through to final documentation, ensuring compliance with project and regulatory requirements.

Multisec designs and manufactures modular spreader beams in the UK and supplies lifting equipment globally.

We support projects across:

  • Europe

  • United States

  • Middle East

  • Asia

  • Offshore wind developments worldwide

As an experienced spreader beam manufacturer, Multisec provides configurable heavy lift solutions supported by engineering expertise and full certification packages.

Our modular lifting beams are trusted by offshore contractors, heavy engineering firms and infrastructure specialists requiring compliant, adaptable lifting systems.

Frequently Asked Questions

Modular spreader beams are commonly used for lifting and stabilizing heavy loads during overhead lifting operations. They are particularly useful when there is a need to maintain a load at or near a 90° angle, as they help distribute weight evenly and reduce stress on lifting slings.

Modular spreader beams are more versatile, lighter, and easier to transport compared to traditional lifting beams. They can be adjusted to different lengths on-site using basic tools, making them ideal for projects with varying lifting requirements. They also allow for easier storage and transport since they can be disassembled into smaller sections.

See our Spreader Beams Vs Lifting Beams for more information.

Our beams are designed for easy assembly with minimal tools. Simply connect the struts, end fittings, and bolts according to the load requirements. The process is straightforward, saving you time and reducing downtime on your projects.

Yes, one of the key benefits is their ability to be customised. They can be configured into different lengths and capacities by adding or removing sections. This makes them highly adaptable for different lifting scenarios.

Our expert team is here to assist you with any technical questions, assembly guidance, or support you may need. We also provide comprehensive documentation to ensure you get the most out of your spreader beam.

Safety is paramount when using modular spreader beams. Proper assembly, correct load distribution, and adherence to the manufacturer’s guidelines are critical. It’s also important to avoid misuse, such as adding additional lifting points in ways that could compromise the beam’s structural integrity.

Maintenance is simple and straightforward. Regular inspections for wear and tear, proper cleaning, and secure storage will keep your spreader beam in optimal condition. We recommend routine load testing to ensure ongoing safety and performance.

Multisec stands out for our durability, versatility, and ease of use. Our beams are engineered from high-strength steel, ensuring long-lasting performance under the toughest conditions. Plus, our modular design allows for flexible configurations, reducing the need for multiple specialised lifting devices, which saves you both time and money.

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